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Application technology


Formability Prediction Technique

Advanced CAE technologies are being developed including CAE prediction techniques for various issues in press forming, such as fractures, wrinkles, stretch-flange-fractures, springback and surface distortion, and material modeling techniques which can consider the Bauschinger effect and elastic / plastic anisotropies. The CAE prediction can support the deployments of automobile parts by the proposed remediation for the press forming issue.

Material model for forming simulation

In order to improve the accuracy of CAE prediction, material modeling techniques are being developed with consideration of the Bauschinger effect and elastic / plastic anisotropies.

Material model for forming simulation
Example of stretch-flange formability analysis

The stretch-flange-fractures can be accurately predicted by using the fracture criterion considering the strain gradient in stretch-flange deformation.

  • Fracture prediction by using criterion with strain gradient effect
Fracture prediction by using criterion with strain gradient effect
  • CAE analysis
CAE analysis

In CAE prediction, the red area indicates the risk of stretch-flange-fractures.

The CAE prediction shows good agreement with the experimental result.

Example of springback analysis

The CAE simulation can accurately estimate the springback, the major issue in formability of high strength steels, and propose a remediation to improve the precision of part shapes.

Example of springback analysis