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| Title | Summary | keyword | Website | |
|---|---|---|---|---|
| 1 | Intelligent Blast Furnace Operation Support System | Avoids blast furnace trouble by visualization of the blast furnace condition and anomaly detection alarms.Also provides guidance for stable BF operation. | Sustainability/Productivity Improvement/Equipment Management to Prevent Trouble/Smart Factory/Cost Reduction/Data Utilization・AI/Measurement・Diagnosis,visualization, anomaly detection, prediction, warning, trouble avoidance, stable operation, operation support, operational stability, thermal equilibrium, operational know-how, skill transfer, operational anomaly detection, operation support, | JFE Steel |
| 2 | Energy Optimization Guidance System | Achieves energy saving, CO2reduction and cost minimization in plants fuel and power management. | Sustainability/Smart Factory/Cost Reduction/Data Utilization・AI/Measurement・Diagnosis,CPS, real-time, measurement data, production planning, physical phenomena, modeling, supply and demand forecast calculations, supply and demand conditions, high accuracy, forecasting, power generation facilities, operating constraints, characteristics, contract information, purchase volume, operating conditions, fuel, power simulation, by-product gas storage, disbursement, supply and demand adjustment, city gas, electricity, purchase volume optimization, energy saving, CO2 reduction, fuel, electric costs, reduction | JFE Steel |
| 3 | DL-ASC: Deep Learning for Automatic Shape Control System | Departures from dependence on the individual abilities of rolling operators in shape control operation | Productivity Improvement/Smart Factory/Cost Reduction/Data Utilization・AI,Rolling operator, human-dependent, shape control operation, multi-stage roll, single stand mill, shape defect, improvement, yield, operator skill differences, shape control accuracy, function addition, learning model, accuracy improvement | JFE Steel |
| 4 | Breakout (BO) Prediction System | Occurrence of BO in the continuous caster can be prevented by an alarm when early signs of breakout (BO) are detected! | Productivity Improvement/Equipment Management to Prevent Trouble/Smart Factory/Cost Reduction/Data Utilization・AI/Measurement・Diagnosis,Prediction, false alarms, a full-scale updates, high costs, high accuracy, additional functions, system updates, mold thermocouples, data, analysis, evaluation modules, mold thermometers, multivariate statistical analysis, PCA, principal | JFE Steel |
| 5 | Breakout (BO) Detection System BO-Eye™ | Minimizes damage by early detection when breakout (BO) occurs in a continuous caster. | Productivity Improvement/Equipment Management to Prevent Trouble/Smart Factory/Cost Reduction/Data Utilization・AI/Measurement・Diagnosis,damage, a full-scale updates, high cost, mold thermocouple, data, analysis, evaluation module, multivariate statistical analysis, PCA, principal component analysis, mold temperature distribution data, statistical analysis | JFE Steel |
| 6 | Autonomous Ultrasonic Testing Robot (UT-Robot) for Inspecting Metal Plates | Automates the off-line ultrasonic inspection process for metal plates, achieving enhanced inspection reliability and work efficiency! | Productivity Improvement/Smart Factory/Data Utilization・AI/Measurement・Diagnosis,target defect detection path, automatic calculation, defect detection work, pass/fail judgment, process, automation, online automatic defect detection inspection, equivalent level, reliability, improvement, internal defect detection, JIS standard compliance, inspection reliability, work efficiency improvement, wireless, battery-powered, robot, tamper prevention, continuous operation, multiple units, simultaneous operation possible, high precision | JFE Steel |
| 7 | Safety Monitoring System | Secures the safety of the working environment by identifying the locations of workers at various places in the plant site. | Smart Factory/Safety・Risk Management/Data Utilization・AI/Measurement・Diagnosis,oxygen deficiency, contact, support, worksite location, management, worker location tracking, safety, gas concentration, positional awareness, heavy machinery, proximity, warning, re-hazard prediction, safety confirmation, remote, GPS, gas detector | JFE Steel |
| 8 | Self-Propelled Cleaning Robot for Harsh Conditions GAZMASTAR™-H | Automatically cleans floors and road surfaces in harsh conditions with high temperatures, dust, and uneven surfaces. | Sustainability/Productivity Improvement/Smart Factory/Safety・Risk Management/Data Utilization・AI,accumulation, cost, high temperature, dust, rough roads, difficult conditions, powder cleaning, automatic, harsh environment, cleaning, robot, burden reduction, self-positioning recognition system, collection, LiDAR sensor, SLAM, obstacle avoidance, internal cooling mechanism, high temperature environment, long-term operation, programming, full automation | JFE Steel |
| 9 | Solid Fuel Particles Size Distribution Measurement System during Conveyor | Stabilizes blast furnace operation based on real-time measurement of the particle size distribution of coke to be charged into the blast furnace during conveying. | Productivity Improvement/Smart Factory/Data Utilization・AI/Measurement・Diagnosis,furnace reaction control, small diameter, powder rate, fine rate,accuracy, furnace condition deterioration, particle size distribution measurement, blast furnace operation support data, powder rate information, particle size information | JFE Steel |
| 10 | Crane automation system | Automation of warehouse cranes realizes high efficiency in logistics! | Smart Factory/Logistics Improvement/Cost Reduction/Data Utilization・AI,crane operator, high-efficiency operation, waiting for incoming goods, waiting for outgoing goods, waiting for cargo, automated operation, revamp existing crane, shipping plans, warehouse layout optimization system, warehouse cranes, logistics, high efficiency, lifters, modification, handling, time reduction, cycle time, shortest route setting, transversing, traveling, winding up and down,3 linked operation, swing control, outgoing order, rearrangement, | JFE Steel |
| 11 | Real-Time Evaluation Technology for Level of Residual Melts in Blast Furnace Bottom | On-line estimation of the distance (= liquid surface level) of the liquid surface of residual melts (hot metal, slag) in the blast furnace from the taphole, contribution to suppression of serious trouble associated with a rise in the liquid level. | Sustainability/Productivity Improvement/Equipment Management to Prevent Trouble/Smart Factory/Safety・Risk Management/Cost Reduction/Measurement・Diagnosis,operational abnormalities, reduced production, furnace heat, permeability problems, residual melts, operational trouble prevention, residual molten material, hot metal,molten iron, slag, liquid level, tap hole, liquid level, online estimation, serious trouble prevention, void ratio, effective volume, blast furnace tuyere position, slag backflow, operational abnormalities, risk, reduction | JFE Steel |
| 12 | Real-Time Blast Furnace Heat Level Evaluation Technology (New Furnace Heat Index) | Accurately detects drops in the furnace heat level, not only in steady operation, but also in unsteady operation, contributing to prevention of cooled hearth and other serious trouble. | Productivity Improvement/Smart Factory/Cost Reduction/Data Utilization・AI/Measurement・Diagnosis,trouble prevention, stable operation, hot metal temperature measurement, furnace interior, heat level, furnace heat index, taphole, blast furnace operation, stabilization, tapping, furnace heat index, "during steady-state operation, before and after blowing down, during unsteady operation, heat level decrease, detection, accuracy, furnace cooling, prevention of major troubles, taphole level, molten iron unit volume, supplied heat quantity, sequential detailed calculation, molten iron temperature measurement, occurrence of operational abnormalities, risk, reduction | JFE Steel |
| 13 | Control Guidance Technology for Blast Furnace Hot Metal Temperature | Contributes to stable operation and cost/CO2 reduction by control guidance based on the predicted values of the hot metal temperature 8 to 12 hours in the future. | Productivity Improvement/Equipment Management to Prevent Trouble/Smart Factory/Safety・Risk Management/Cost Reduction/Data Utilization・AI/Measurement・Diagnosis,molten iron temperature, hot metal temperature, production loss, molten iron composition,hot metal composition, poor quality, excess, fuel, control guidance, stable operation, cost, CO2 reduction, physical model, machine learning model, AI | JFE Steel |
| 14 | Simulation Model for Estimation of the Blast Furnace Cohesive Zone | This off-line simulation model for estimating the 2-dimensional distributions of temperature, pressure, and the reduction ratio in the blast furnace provides quantitative support for understanding the condition of operation and studying operational improvement measures. | Sustainability/Productivity Improvement/Equipment Management to Prevent Trouble/Smart Factory/Cost Reduction/Data Utilization・AI/Measurement・Diagnosis,input conditions, operational parameter, furnace conditions, visualization, improvement proposals, simulation, improvement actions, PDCA cycle, acceleration, operation plans, operation trouble, prevention, blast furnace interior, understanding, operation improvement, temperature, pressure, reduction rate, two-dimensional distribution, offline simulation model, improvement measures, quantitative, raw material composition, quality, blast conditions, charge distribution status, burden distribution,furnace profile, finite element method, steady-state two-dimensional model, two-dimensional heat map, output | JFE Steel |
| 15 | Blast Furnace Burden Distribution Simulation Model | The off-line simulation model possible to estimate the deposit shape, ore layer thickness ratio, and gas permeability distribution of burden materials charged into the blast furnace, providing quantitative support for understanding the condition of operation and studying operational improvement measures. | Sustainability/Productivity Improvement/Equipment Management to Prevent Trouble/Smart Factory/Cost Reduction/Data Utilization・AI/Measurement・Diagnosis,loading conditions, charging conditions, visualization, understanding, operation improvement, improvement actions, raw materials, deposit shape, ore layer thickness ratio, gas permeability distribution, offline simulation model, quantitative, blast furnace raw material conditions, raw material composition, quality, blast conditions, charged burden material properties, loading schedule, charging schedule, input conditions, charging material distribution,ore layer thickness ratio,gas permeability distribution, improvement proposals, improvement actions, PDCA cycle, acceleration, operational troubles, prevention, model test results, actual measurements, physical model, falling or rolling, accumulation shape, accuracy | JFE Steel |
| 16 | Permeability Anomaly Detection Technique for Blast Furnace Using Q-Statistics | Detects blast furnace permeability anomalies by real-time analysis using Q-statistics. Contributes to suppressing gas channeling and other major operational trouble. | Productivity Improvement/Equipment Management to Prevent Trouble/Smart Factory/Cost Reduction/Data Utilization・AI/Measurement・Diagnosis,gas channeling, equipment damage, a large decrease in production, permeability anomaly, drift of gas passing, Q-Statistics, real-time analysis, permeability anomalies, detect, serious operational trouble、 blast furnace operational values, shaft pressure, furnace top-gas temperature,principal component analysis, Permeability anomaly detection technique, pressure loss、permeability resistance index, permeability indexes, gas passing through the blast furnace, drift of gas passing,alert, guidance, recovery action, in advance, prevents, raw value, integral value, anomaly continuation time, sudden, advance signs, detection | JFE Steel |
| 17 | Logistics Simulation Service | The logistics process is visualized using a digital twin. Quantitative analysis and improvement proposals support logistics decision-making. | Sustainability/Productivity Improvement/Logistics Improvement/Data Utilization・AI,efficiency, product lineup, addition, adding, new factory construction, constructing a new plant., effect, quantitative, quantitatively, verification, verify , transport equipment, conveying equipment, transport capacity, conveying capacity, digital twin, logistics, visualization, visualized, quantitative, analysis, real data, analysis, virtual simulation, logistics process, efficiency, bottlenecks, increased operating rates, cost reduction, low equipment construction costs, low-cost in equipment construction, simulation software, virtual space, logistics verification, berths, yards, mixing tanks, etc., blending tanks, modularization | JFE Steel |
| 18 | Online Granulometer for Materials on Conveyors | Continuous online measurement of the particle size of materials on conveyors, contributing to improved product quality and stable plant operation. | Equipment Management to Prevent Trouble/Data Utilization・AI,particle size, sampling, manual analysis, analysis frequency, frequency of analysis, improvement actions, quality deterioration, operation, continuous, analysis,poor environment, maintain function, materials on conveyors, particle size, continuous measurement, quality improvement, stable operation, sampling measurement, management level, control level, improvement, fine particles, high-precision particle detection algorithm, high accuracy by a high-accuracy particle detection algorithm, small particles, detection, error amount, amount of error, sampling manual analysis, poor dust environment, long-term continuous operation, maintainability | JFE Steel |
| 19 | Automatic Detection of Grinding Repair Marks/Automatic Grinding Repair Technology | Does not require time-consuming teaching. Full automation is possible by replacing manual grinding repair work with a robot. | Productivity Improvement/Logistics Improvement/Safety・Risk Management/Cost Reduction/Data Utilization・AI,manpower, workload, yield, loss, safety, manufacturing process, production prosess, defects, product shape, complexity, griding efficiency, conditioning efficiency | JFE Steel |
| 20 | High-Accuracy Automatic Character Recognition Technology for Characters with Irregular Shapes | Can read even deformed and slanted characters with high accuracy. | Productivity Improvement/Smart Factory/Logistics Improvement/Safety・Risk Management/Data Utilization・AI,Printed information, quality assurance, quality control, workload, automation, winding, deformation, scratches, blurred characters, tilt, slanted characters, adjacent characters, interference, contours, blurring, characters, identification, identifying, automatic reading, polygons, annotations, object detection models, tilted states, slanted condition, AI detection reliability, material surfaces, deformation, character shapes, AI-OCR | JFE Steel |
| 21 | Automatic Spark Detection Technology | Automatically discovers spark scattering at an early timing, contributing to advance prevention of disaster-prevention trouble! | Sustainability/Safety・Risk Management/Measurement・Diagnosis,sparks, scattering, continuous shooting, disaster risk, automatic, detection, alarm, disaster prevention troubles, prevention, red-hot time, long red-hot time, image analysis, re-learning, easy, relocatable, compact, portable | JFE Steel |
| 22 | High Cost Performance Radiant Tube Burner | Radiant tube and burner with long life, energy-saving performance, and low NOx – Realized utilizing computer analysis! | Sustainability/Productivity Improvement/Equipment Management to Prevent Trouble/Cost Reduction/Data Utilization・AI,computer analysis, long service life, energy saving, low NOx, deformation, furnace equipment failure, furnace equipment trouble, reduction, the frequency of renewal, burden, reduction, reduce, actual machine application, implemented in actual equipment, renewal work, inspection frequency, maintenance load, environmental measures, efficiency, heating equipment, improvement, rigidity, ellipse, CAE analysis, computer analysis, heat transfer promotion technology, combustion technology, heat exchanger performance improvement, deformation suppression, design, experiment, verification, deformation speed, heat utilization rate | JFE Steel |
| 23 | Simulation Tool Using Blast Furnace Rist Model | Simulation tool based on a Rist model provides quantitative support for understanding the current condition of operation, and for operation design for improvement, by enabling simple calculation of the mass and heat balance in the blast furnace. | Sustainability/Productivity Improvement/Equipment Management to Prevent Trouble/Smart Factory/Cost Reduction/Data Utilization・AI/Measurement・Diagnosis,materials, mass, heat, balance, simple, calculable, enabling simple calculation, operating conditions, improvement, operating design, quantitative, blast furnace operating parameters, visualization, goal achievement, achieve designated targets, improvement actions, PDCA cycle, speed, acceleration, inappropriate, operating trouble, prevention, reduction of reducing agent ratio, increased production, raw materials, air supply, blast, list of operating diagrams, main operating parameters, | JFE Steel |
| 24 | Must-Have Rules for Blast Furnace Operation: e-Learning Tools | Based on operating know-how and case studies of trouble and countermeasures developed by JFE Steel over many years, JFE offers important rules for blast furnace operation as e-learning tools, contributing to raising the level of knowledge of employees and visualization of blast furnace operation. | Sustainability/Productivity Improvement/Equipment Management to Prevent Trouble/Safety・Risk Management/Cost Reduction,operational knowledge, operating know-how, troubleshooting, countermeasure examples, important, e-learning tools, knowledge level improvement, visualization, operators, inadequate transmission of skills, lack of skill transfer, operational efficiency, quality, decline, managers, regular, systematic training, knowledge, improvement, cverification tests, visualization, personnel allocation, customized | JFE Steel |
| 25 | Pig Iron Granulator Featuring Low-Cost Design and Stable Operation Technology | Contributing to low-cost construction and stable operation of the pig iron granulator, which acts as a pig iron buffer between the blast furnace and the steelmaking processes. | Productivity Improvement/Cost Reduction,blast furnace, steelmaking, molten iron buffer, pig iron buffer, granulated iron machine, pig iron granulator, low cost, construction, stable operation, original design, world-class, world's highest, processing capacity, treatment capacity, compact, cost reduction, equipment capacity, operating rate, production capacity, high efficiency, sustainable, operation technology, operating technology, granulated iron chute, pig iron chute, tundish, construction cost, high processing capacity, high speed processing | JFE Steel |
| 26 | Non-Magnetic Part Inspection Technology for Boiler Tubes (Ex. Inconel Overlay) | Development of a device for measurement/inspection of non-magnetic overlay welding and cracks of boiler tubes, which was difficult with conventional flaw detection technology. | Sustainability/Productivity Improvement/Equipment Management to Prevent Trouble/Safety・Risk Management/Cost Reduction/Measurement・Diagnosis,flaw detection technology, measurement, detection, difficulty, wall thickness, cracks, measurement, inspection, service life extension, water leakage, problems, trouble, non-magnetic materials, non-magnetic parts, flaw detection, suppress, prevention, replacement of aging equipment, aging renewal, renewal, quantitative assessment, membrane walls, repaired areas, magnetic particle flaw detection technology, corrosion and crack formation, electromagnetic induction method, eddy current method | JFE Steel |
| 27 | Support for Modernization of Core Systems | Support for PMO work in system modernization from the viewpoint of the practical work side | Sustainability/Data Utilization/AI,modernization, migration, rewrite, promotion of DX, cloud migration, legacy system, changeover from host computer, changeover from mainframe computer, open architecture, core system, system renewal, PMO support, PMO consulting, creation of business flow, visualization of business processes, business inventory, improvement of work efficiency, practical work, know-how | JFE Steel |
| 28 | Failure (Breakdown) Recovery Support SystemJ-mAIster™ | Supports failure (breakdown) recovery when trouble occurs and contributes to easy knowledge improvement and skill transfer! | Productivity Improvement/Equipment Management to Prevent Trouble/Smart Factory/Cost Reduction/Data Utilization・AI,procedures, aging equipment, failure history, history of failures, work procedures, root cause analysis, IBM Japan, IBM Watson, on-the-job training, OJT, human resource training, trouble, recovery, instantaneous, search, skilled workers' techniques, knowledge, inexperienced maintenance personnel, maintenance personnel, utilization, knowledge, skill improvement, human resource development, factories, mobile workplaces, shift work, skill transfer, root causes, reduction, recovery time reduction | JFE Steel |
| 29 | System for Detecting Signs of Equipment Anomalies Using Data Science technology J-dscom™ | Useful technology/system for detecting signs of anomalies that was developed from the user’s perspective! | Productivity Improvement/Equipment Management to Prevent Trouble/Smart Factory/Safety・Risk Management/Cost Reduction/Data Utilization・AI/Measurement・Diagnosis,Correlation breakdown between variables, signal waveforms, principal component analysis, large nonlinearity, large variability,conveying equipment, abnormal score trends, monitoring by monitoring level, entire process, equipment, instrument levels, comprehensive, high precision, heat map screen, platform, efficient, large-scale monitoring, focus variables, graphs, automatic creation, factor identification, simplification, speed up | JFE Steel |
| 30 | Smart maintenance technology for electric substation facilities | Our partial discharge analysis technology constantly monitors various power receiving and distribution facilities to detect signs of failure. | Sustainability/Equipment Management to Prevent Trouble/Smart Factory/Safety・Risk Management/Cost Reduction/Data Utilization・AI/Measurement・Diagnosis,insulation diagnostic methods, cable, switchboard, replace, online continuous monitoring, ultra-high frequency electromagnetic wave sensor, high-frequency current sensor, voltage couplers, insulating oil analysis, transient ground voltage sensors, gas-insulated switchgear, GIS, generators, transformers, switchboards, discharge signal, insulation breakdown accident, long-cycle periodic replacement maintenance, TBM, equipment management, discharge marks, signs of failure detection, power distribution equipment, partial discharge analysis, noise, discrimination, discharge causes, estimation, continuous monitoring, fault early warning detection, trend monitoring, deterioration progress, maintenance plan | JFE Steel |
| 31 | Technology to prevent the slurrying of bulk materials | This technology prevents the slurrying of ores, etc that tend to go into a slurry state due to moisture adhesion,by adding chemicals to modify their properties. | Sustainability/Productivity Improvement/Logistics Improvement,overseas bulk materials, increased moisture content, high moisture content, moisture adhesion, adding chemicals, conveyor belt failures, mines, ports, manufacturing establishments, liquefaction and sinking, risks during ocean transportation, spilling of slurry water,reduce risks to the environment, adhesion to the hopper, chemical modification, the amount of ore lost, polymer chains, cross-linked structure, inhibition, high moisture powder, powder with excessive moisture, handling properties, improvement | JFE Steel |
| 32 | Temperature measurement technology that is less affected by emissivity variations | This instrument reduces measurement errors due to emissivity variations,which have plagued the measurement using conventional radiation thermometers. | Productivity Improvement/Measurement・Diagnosis,measurement accuracy, data science methods, contact thermometers, radiation thermometers, emissivity variations, measurement errors, reduction, spectroscopic cameras, spectroscopic emission spectra, principal component analysis, effects | JFE Steel |
| 33 | Electron transport layer deposition technology for organic solar cells | The electron transport layer deposition, which previously took several hours,can now be done in a matter of secondsand reducing deposition cost as well. | Sustainability,next-generation solar cells, transparent electrodes, electron transport layers, TiO2, n-type semiconductor thin films, power generation layers, solution immersion, hole transport layers, oppsit pole, nanoparticle coating methods, electrolysis methods, MOX particles, transparent conductive films, chemical conversion treatment, metal oxide films, low temperature, dense, film formation possible, several seconds, cost reduction | JFE Steel |
| 34 | Technology for suppressing negative electrode material swelling during charge and discharge | Suppresses the negative electrode swelling during charge and discharge,greatly improving the cycle characteristics of LiB. | Sustainability,Lithium-ion battery anode materials, active materials,electrode peeling, isolated particle generation, aluminum foil, copper foil, electrolyte, separator, charging, discharging, curashing, spheroidization, purity enhancement, calcination coating, magnetic separation, sieving, natural graphite anode material, spherical natural graphite, swelling suppression treatment, during charging and discharging, anode electrode, expansion, suppression, LiB cycle characteristics, significant improvement, carbon coating, coating material existing production line | JFE Steel |
| 35 | Gas Leak Viewer“MK-750ST” | The device detects a gas leak in piping, etc., and indicates the leak location on the camera image with a superimposed sound pressure map. | Sustainability/Equipment Management to Prevent Trouble/Measurement・Diagnosis,gas leaks, visualization, compressed air, fuel gas, through holes, internal gas leaks, soapy water, scaffold, aerial work platforms, sound pressure value, flange, joint, poor welding, hose cracks, vacuum piping, air, steam, nitrogen, argon, ultrasonic sensor, flat plate, arrival time difference, noisy environment, instantaneous, gas leak, leak location, camera image, sound pressure map, gas type, patented technology, number of sensors, miniaturization and weight reduction | JFE Steel |
| 36 | High Efficiency Autonomous Cleaning Robot GAZMASTAR™-S | Automatically cleans up areas with harsh conditions of dust, gravel, debris and uneven surfaces. | Sustainability/Productivity Improvement/Smart Factory/Safety・Risk Management/Data Utilization・AI,dust, gravel, debris, rough roads, uneven surfaces, harsh environments, difficult conditions, cleaning, robots, LiDAR sensors, self-localization technology, SLAM, obstacles, avoidance, avoid, programming, collection work, full automation, self-propelled, general-purpose vehicle, brushes, replaceable, flexibility, cleaning costs | JFE Steel |
| 37 | Infrared Camera Solution | Temperature distributions, air flows, stress, fatigue, defects, etc. can be visualized by combining a high-performance infrared camera and advanced signal processing technique (lock-in analysis technique). | Sustainability/Productivity Improvement/Safety・Risk Management/Cost Reduction/Measurement・Diagnosis,stress measurement, thermoelastic effects, temperature changes, stress distribution, airflow visualization, internal defects, stress concentration areas, CAE, verification of stress analysis, measurement and evaluation of airflow, heating cycle, 3D lock-in method, short-time lock-in method, real-time lock-in method, CFRP components, delamination cracks, press machines, impact stress, bridges, large structures, indoor airflow, heat countermeasures in factories, welding fumes, High-speed temperature measurement, fatigue analysis, non-destructive inspetion, airflow, visualization, high-performance infrared camera, signal processing technology, lock-in analysis technology, non-destructive testing targets, components, structures, cyclic heating | JFE Steel |
| 38 | Gas Leak & Discharge Viewer “MK-770” | As a high-end detector of the MK-750ST, the MK-770 not only achieves improved detectability and /visualization in gas/air leak inspection work, but also has a new feature that detects insulation failures in switchboards and other electrical equipment and displays their location in a sound pressure map! | Sustainability/Equipment Management to Prevent Trouble/Measurement・Diagnosis,gas leaks, visualization, compressed air, fuel gas, through holes, internal gas leaks, soapy water, scaffold, aerial work platforms, sound pressure value, flange, joint, poor welding, hose cracks, vacuum piping, air, steam, nitrogen, argon, dielectric breakdown, switchboard, insulation failure, insulator, transformer, circuit breaker, high-voltage cable terminal | JFE Steel |
| 39 | Boron Nitride (BN) Powder – A Material with High Thermal Conductivity and High Withstand Voltage | Boron nitride (BN) filler - Offering the possibility of a next-generation electrical-insulating heat-dissipation materials | Sustainability/Cost Reduction,electrical-insulating heat-dissipation materials, high heat dissipation, high withstand voltage, epoxy, polyimide resin, high filling, ceramic, power device, insulating layer, structural simplification, simplify, high temperature sintering technology, high-temperature synthesis technique, agglomeration form, agglomeration particle size, aggregated particles, particle size distribution, quality control, inspection technology, heat dissipation filler, image analysis technology, ion analysis technology, agglomeration particle characteristic measurement technology, BN agglomeration particle, voidless, high withstand voltage, ceramic insulation, warping, insulation heat dissipation sheet, large-scale insulation layer, simplified resin adhesive layer | JFE Steel |
| 40 | Twin-Illumination Type High Accuracy Surface Inspection System for Flaw Detection | JFE's "twin-illumination and subtraction technique" enables high-accuracy on-line detection of pits and other open surface flaws! | Productivity Improvement/Safety/Risk Management/Cost Reductio,differential formula, subtraction, high-speed, online, surface defects, surface flaws, defect detection, flaw detection, pitting defects, surface opening defects, open surface flaws, indentation defects, dent, missed defects, overlooked flaws, false positives, miss-detection, visual inspection, operator, workload, defect location information, flaw position information, management sharing, online automatic detection, digitization | JFE Steel |
| 41 | Manufacture of Work Rolls by Inclined Centrifugal Casting | Inclined centrifugal casting supports manufacture of work rolls for rolling. | Productivity Improvement/Cost Reductio,hot rolling, rough rolling, Mannesmann rolling, wear resistance, high-temperature strength, toughness, stationary casting, managing delivery schedules, one process, integrated forming | JFE Steel |
| 42 | "PDCE Lightning Protection Device" – New Type of Lightning Protection Device that Controls Lightning | From conventional lighting rods to lightning protection device – A new lightning countermeasure for a lightning-free society! | Equipment Management to Prevent Trouble/Safety/Risk Management/Cost Reductio, power outage, malfunction, failure of building equipment and machinery, fire, discharge, insulator, current, current suppression, welcoming discharge, return stroke discharge, Building Standards Act, lightning receptor, | JFE Steel |
| 43 | The Bricks for High-temperature Use Diagnosis System | Precise measurement of the coke oven wall shape, and quantification of deformation! | Sustainability/Productivity Improvement/Equipment Management to Prevent Trouble/Safety・Risk Management/Cost Reduction/Data Utilization・AI/Measurement・Diagnosis,deformation, pushing stoppage/blockage, pressure stop, pressure accumulation, efficient, furnace wall shape management, oven wall shape management, shape measurement, multiple, safety, quantitative, deformation amount, repair timing, high-temperature refractory shape, high precision, high accuracy, deformation amount, quantification, high-temperature countermeasures, outside the furnace, portable, narrow kiln mouth, LS irradiation, accuracy, aging trends, repair timing, prediction, transfer repair plan formulation | JFE Steel |
| 44 | Continuous Gas Component Analysis System for Unrefined Gas | JFE supplies an on-line continuous unrefined gas component analyzer with a low maintenance load! | Productivity Improvement/Equipment Management to Prevent Trouble/Safety/Risk Management/Cost Reductio/Measurement/Diagnosis,coke gas, C gas, electrostatic precipitator, electrostatic dust precipitators, gas analysis, dust, solidification, condensation, tar, crude light oil, naphthalene, gas purification, gas refining, oxygen, carbon monoxide, hydrogen sulfide, ammonia, work safety, labor saving, disaster prevention | JFE Steel |
| 45 | Black Smoke Suppressor for Coke Oven Dissipation Bleeder Pipe | Suppresses black smoke generation from the dissipation bleeder, greatly reducing environmental loads | Equipment Management to Prevent Trouble/Safety/Risk Management/Cost Reductio,coke oven, combustible gas, coke oven gas, C gas, black smoke, dissipation bleeder, flare stack, soot smoke, environmental regulations, PM2.5, particulate matter, environmental load, compressed air injection, soot generation, suppression | JFE Steel |
| 46 | Meandering Control in Hot Rolling of Thin Strips J-Lecoa™-M | Avoids wringing and meandering trouble in hot rolling! | Cost Reductio/Data Utilization/AI,suppression of wringing, operating rate improvement, work roll life improvement, Suppression of quality trouble, cost reduction, hot rolling, tandem mill, yield improvement, retrofit, shape control, web runout, amount of meandering, differential load detection, leveling based on differential load, steam, poor visibility | JFE Steel |
| 47 | Intelligent High-Speed Skin-Pass Rolling | Multivariate dynamic rolling control enables temper rolling (skin-pass rolling) at the world's highest speed | Productivity Improvement/Cost Reductio/Data Utilization・AI,elimination of bottlenecks, shortening of lead times, skin-pass, increased equipment capacity, meandering during rolling, telescope, severe quality standards | JFE Steel |
| 48 | FLExBTM Welding Improves the Fatigue Resistance of Steel Structures | Improves fatigue strength without post-welding treatment.Realizes greatly improved welding efficiency!!! | Sustainability/Productivity Improvement/Equipment Management to Prevent Trouble/Cost Reduction/out-of-plane, structural parts, fatigue strength, welding equipment, welding materials, welding consumables, bridges, cranes, Ships, vibration, cyclical stress, long structure life, after welding tedious, grinder treatment, labor costs, welding work, efficiency improvement, post-treatment, gusset welding, fillet welding, fillet-welded, both weld beads, grinder, Ministry of Land, Infrastructure, Transport and Tourism, New Technology Information Provision System, NETIS, CB-230007-A | JFE Steel |
| 49 | Gas Piping Maintenance Technology Support | Zero leaks thanks to JFE's know-how. Steel maintenance technologies to prevent operation stops. | Sustainability/Productivity Improvement/Equipment Management to Prevent Trouble/Safety/Risk Management/Cost Reductio/Measurement/Diagnosis,technology transfer, risk assessment, piping equipment diagnosis, renewal, repair planning, planning support, Installation environment, gas type, types of gas, piping material, structural specifications, structure, diversity, corrosion, progression prediction, progress, deterioration, acceleration, leakage, long pipeline, non-destructive testing of all items, 100%, timing, judgment, judging, maintenance performance, maintenance work, know-how, prediction technology, risk-based, operation suspension, operation stop, prevention止 | JFE Steel |
| 50 | Special Screws (T&C, Integral) with High Air-tightness | A pair of steel tubes are connected by threaded joints, which demonstrate excellent air-tightness (sealability), preventing fluid leakage, even under high tensile/compressive stress! | Sustainability/Productivity Improvement/Equipment Management to Prevent Trouble/Cost Reduction,steel pipe, steel tubes, connection, tensile stress, compressive stress, airtightness, base material, equivalent, tensile strength, compressive performance, screw fastening technology, liquid, gas, leak prevention, screw structure, slim design, airtightness, fluid, leakage | JFE Steel |
| 51 | Matrix Phased Array Inspection System | Detects planar internal welding defects of thick materials with high sensitivity! | 生産性向上/スマートファクトリー/Safety/Risk Management/Data Utilization/AI/Measurement/Diagnosis,improvement of inspection reliability, improvement of production efficiency, planar defect detection, quality assurance of welds, tandem probe technique, planar defect, missed defects, quality checks | JFE Steel |
| 52 | On-line Wirerod Bend Meter | Automatic On-line Measurement of Bending of Wirerods during Production | Productivity Improvement/Logistics Improvement/Safety・Risk Management/Cost Reduction/Data Utilization・AI/Measurement・Diagnosis,dimension profile, quantification, quality control, level up, operator, work load, reduction, safety improvement, measurement error, elimination, products, dimension measurement, lead time, dimension inspection, reduction, high precision, bending | JFE Steel |
| 53 | Bulk Inventory Management System | Digital surveying using drone technology detects the inventory level of bulk material piles with high accuracy in only seconds. Realizes high efficiency in management of bulk materials by linkage with various types of product information! | Logistics Improvement/Safety/Risk Management/Cost Reduction/Data Utilization/AI/Measurement/Diagnosis,improvement of inventory management efficiency, improvement of labor productivity, 3D surveying, digital management of product information, prevention of shipping errors, high accuracy, short time, quickly, survey, lot No., lot number, storage location, inventory level, product quality test, linkage, cross-check information, ore, coa, slag, management accuracy | JFE Steel |
| 54 | Bulk Product Shipping Error Prevention System | Management by linkage of bulk cargo information and loading vehicle information. Eliminates risk of shipping errors! | Logistics Improvement/Safety/Risk Management/Data Utilization/AI,Improvement of labor productivity, Product information, digital management, prevention of shipping errors, quality control, shipment planning, order information, actual product information, correct product, risk, cost of system introduction, implementation costs, reduction, reduce, visual check, product type, wrong destination, destination errors, loading vehicle, tablet, loading equipment, beacon transmitter information, cross-check, planning system, inventory management system, lot No., lot number, storage location, inventory level, product quality test, linkage | JFE Steel |
| 55 | Roll Life Extension Technology by Improvement of the Structure of Rolling Rolls | Optimizing the structure of rolls used in rolling of steel products contributes to extended roll life! | Sustainability/Cost Reduction,H-shape steel, roll dressing, Wear, cost, amount of regrinding processing, amount of grinding processing, optimize, optimizing, unit consumption, storage location, | JFE Steel |
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