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川崎製鉄技報
KAWASAKI STEEL GIHO
Vol.5 (1973) No.3
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高速すみ肉サブマージアーク溶接金属におけるわれについて
Crackings Observed in High Speed, One Pass Fillet Weldment

坪井 潤一郎(Junichiro Tsuboi) 志賀  厚(Atsushi Shiga)
要旨 :
HT50鋼の下向すみ肉溶接われ試験を溶接速度が1〜2m/minの範囲で脚長を一定にして行なった結果4種類のわれが観察された。溶接を高速化するとクレータは涙滴状から中央部がくびれた細長い形状に変化する。クレータ内の溶鋼流を円管内の粘性流に近似すれば,流れのレイノルズ数が310以上の場合にこのくびれが生成することが明らかになった。ビード表面での凝固速度は溶接の定常状態におけるクレータ形状を示す曲線の勾配で近似的に推定でき,くびれ近傍およびビード中央部では3.5min/sec以上になり,これらの部分が樹枝状晶凝固をすることとよい対応がえられた。下向高速すみ肉溶接部に認められる4種類のわれ発生機構を上記凝固形態の解析結果を用いて説明することができた。
Synopsis :
Downhand fillet weldments with a constant leg length were made using HT-50 steels in various welding speeds up to 2m/min. The crackings which occurred in the high speed weldments were examined and classified in four kinds. The contour lines of crater were obtained by the decantation method. It was observed that with an increase in welding speed, the crater changed from tear drop to slender shape with a necking. This phenomenon is reasonably explained in terms of the model of viscous flow in a cylinder, and it is shown that the necking appears when the Reynolds' number of the flow exceeds 310. The growth rates in every location of bead surface were approximately estimated from a tangent to the contour line. The growth rates at the vicinity of the necking and at the bead center are found to be over 3.5 mm/sec, suggesting that the solidification substructures tend to be cellular or equiaxed dendritic. This fact was demonstrated by the metallurgical examination. The mechanisms of four kinds of typical cracking observed in high speed downhand fillet welding are also explained using the above mentioned analysis of solidification mode.
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